Structural Restraint for Cracked Steam Line


Structural Restraint for Cracked Steam Line

Outline of Problem

The clamp was required to restrain the full axial pressure load (about 100 tonnes f)

It had to pre-tensioned so as to remove the axial stress from the pipe

The clamp was to be installed with the pipe de-pressurised

The pipe could be de-pressurised for only a short period of time and would still be very hot – speed was of the essence

The clamp needed to maintain the pre-tension with allowance for differential thermal expansion

 

 

Restraint designed using 3D modeling software.

 

 

 

 

 

Innovative design validated using finite element analysis

 

 

 

 

Project completed in 32 days (initial site visit to installation)

600 man hours expended on design and engineering

Full workshop test completed prior to installation

Assembly on-site took just 8 hours (with the pipe still hot)

Structural Restraint for Cracked Steam Line

Outline of Problem:

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch

The operating conditions were 100 bar (1450 psi) and 490°C (914°F)

Using fracture mechanics the customer determined that the pipe would not fail before the crack had grown to an observable extent

Furmanite were requested to design a restraint clamp for the 16” branch – while the customer monitored the crack size


Furmanite - 80 Years of Innovation & Counting

Leak Sealing process developed leak-sealing-developed_thumb 01/01/1920

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
First DIY Leak-Sealing Kit old-furmanite-leak-sealing-equipment 01/01/1924

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Long Standing Relationships Sales-Brochure-1926_thumb 01/01/1926

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Use of Furmanite Leak Sealing Kits leak-sealing-10 11/01/1926

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
1st Patent is filed in 1927 furmanite-patents1 01/01/1927

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Furmanite moves Overseas Liverpool-Exibition_thumb 06/01/1927

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Costs of a steam leak Sales-Brochure-1926-pg-8_thumb 06/01/1928

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Furmanite is thinking global furmanite-the-skys-the-limit_thumb 01/01/1929

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Technology Development leak-sealing-diagram 11/22/1934

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Growing Furmanite purchase-letter_thumb 05/01/1960

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
New Direction New-Technology_thumb 01/01/1966

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Never compromise on the high quality Company-History-July-1979_thumb 07/01/1979

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Best in the business were called NASA---Discovery-Team_thumb 09/01/1988

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Start of Modern Furmanite company-overview 11/22/1991

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Acquisition-GSG Division Acquisition-GSG-Division_thumb 01/13/2006

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Corporate Name Change Corporate-Name-Change_thumb 01/13/2007

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More
Acquisition of SLM Acquisition-of-SLM_thumb 04/13/2011

A client discovered a significant sized crack in the weld between a 20” header and a 16” branch…

More

Contact Us

  • Note: Forms may be submitted only once per webpage session.

Email Page