Experience to date

Pressures up to 345barg
Temperatures from -50 to +210oC
Up to 18m diameter
Live and offline repairs
Wide range of geometry
Wide range of chemicals
Lengths >100m
Confined locations
Pipes, tanks, vessels and other components

Applications

Furmanite’s experience includes:

Cooling water systems
Fire water systems
Oil export headers
Utility lines
Drains
Sump tanks
Caissons
Separators
Deck repairs
Splash Zones
Secondary Structures

Composite Repair

Furmanite – The Innovator in Composite Repair Solutions

Confidence in the structural integrity and load-bearing capabilities of your assets is a critical component in the ongoing productivity and success of your operation. These assets are too important to trust to just anybody. You need the expert and authority in this arena. You need Furmanite.

Furmanite’s composite repair solutions and technological expertise yield dependable results – results you can count on:

Permanent repairs
Equipment longevity
Structural strengthening and integrity
Minimal impact to productivity

Furmanite provides composite repair solutions designed for a wide array of industries and applications:

INDUSTRIES

Oil
Gas
Petrochemicals
Pharmaceutical
Mining
Steel
Power generation

APPLICATIONS

Piping
Tanks
Pressure valves
Caisson
Structural components
Decks

SUBSTRATE MATERIALS

Carbon steel
Mild steels
Stainless steel
Steel alloys
Cunife alloys

: composites_model

In addition to proven results and diversity of applications, Furmanite’s composite repair technology delivers highly cost effective, fully engineered and validated solutions, Type Approved by Lloyd’s Register as conforming to ISO/TS 24817 and ASME PCC-2, Article 4.1. (certificate reference 14/00009) and qualification testing verified by DNV.

Furmanite composite repair technology provides you with highly desirable advantages:

Lower total project costs
Pressure retention capability to 3,072 PSI (209 bar)
Close fitting repairs
May be applied in confined spaces
Provides leak sealing capability
Provides chemical and environmental resistance
Materials conform to irregular shapes and are formed to shape on site
Repair kits are lightweight and easy to transport and handle
Up to ten times stronger than steel
Non corroding

Perhaps the best reason for choosing one of Furmanite’s composite repair solutions is the predictability of performance. Our composite repair technology offers a long-term performance solution that provides permanent, minimal maintenance repairs. Every composite repair we execute is fully engineered to suit the application and is designed to achieve optimal bonding to the substrate material and to retain full structural strength and integrity of the repaired asset.

Composite Repair Application Examples

Composite Repair Application Example 1

20″ Sweet Gas header
Internal corrosion in 3 locations
Design Pressure 1204 PSI
Design Temperature 212

Composite Repair Application Example 2

30″ Crude Line
478 PSI design pressure
7 areas of heavy corrosion with 5 through-wall defects

Composite Repair Application Example 3

24″ High pressure water injection line
Internal corrosion
Design Pressure 3331 PSI

Composite Repair Application Example 4

High Pressure Water Injection Manifold
Temporary Repair
Designed to Operate up to 2422 PSI

Composite Repair Application Example 5

14″ LLP Flare Line
Through-wall defect around 300° of circumference
428° F radiated heat

Composite Repair Application Example 6

Caustic soda tank
59 ft diameter, 69 ft high,
Design temperature 230
Suffering from CUI resulting in severe wall loss to top one third of the tank, with 5 through wall defects
Repair was carried out with tank on-line

Specialty industrial service and product solutions provider, Furmanite supplies an ever increasing range of industries with maintenance tools and key engineering services such as leak sealing, hot tapping and line stopping. For comprehensive plant and pipeline maintenance and asset uptime maximization, rely on Furmanite.

Heat Treatment – Portable Machining Tools