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Case Study: Esso Fawley Refinery

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The Furmanite team completed all the work to a very professional and high standard, in a timely and well organized fashion. We saw no issues during the shut, which allowed us to concentrate on other matters.
The attention to detail was noticed, all safety aspects were addressed, resulting in a seamless shut with regards to the valve work.
Markku
Carter Holt Harvey – Tasman

Solution & Implementation

An erosion shield was installed by crawling into this lethal confined space, protected by an air-cooled suit. After three days of planning and just two hours the process was complete.

Results

The result, the world’s first repair of this type to an on-line boiler and a multi-million pound saving for Esso.

Esso Fawley Refinery

Furmanite produces $multi-million savings for Esso

Customer: Esso Fawley Refinery

Esso’s unit 1 boiler at Fawley was shutdown for repair. The unit 2 boiler had developed a superheater tube leak. The challenge was to carry out a repair, the alternative was a shutdown of the major processing units.

There was more bad news for the Furmanite team. The primary superheater tube leak was directed in the worst possible place – in dead space 102ft above ground level. Plus it was directing 1690psi of steam on to an adjoining tube.

 

Specialty industrial service and product solutions provider, Furmanite supplies an ever increasing range of industries with maintenance tools and key engineering services such as leak sealing, hot tapping and line stopping. For comprehensive plant and pipeline maintenance and asset uptime maximization, rely on Furmanite.

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Case Study: Esso Fawley Refinery

Esso’s unit 1 boiler at Fawley was shutdown for repair. The unit 2 boiler had developed a superheater tube leak. The challenge was to carry out a repair, the alternative was a shutdown of the major processing units.

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Furmanite - 80 Years of Innovation & Counting

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