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Furmanite – The Innovator in Composite Repair Solutions

composites.jpgConfidence in the structural integrity and load-bearing capabilities of your assets is a critical component in the ongoing productivity and success of your operation. These assets are too important to trust to just anybody. You need the expert and authority in this arena. You need Furmanite.

Furmanite’s composite repair solutions and technological expertise yield dependable results – results you can count on:

  • Permanent repairs
  • Equipment longevity
  • Structural strengthening and integrity
  • Minimal impact to productivity

Furmanite provides composite repair solutions designed for a wide array of industries and applications:

INDUSTRIES
  • Oil
  • Gas
  • Petrochemicals
  • Pharmaceutical
  • Mining
  • Steel
  • Power generation
  • APPLICATIONS
  • Piping
  • Tanks
  • Pressure valves
  • Caisson
  • Structural components
  • SUBSTRATE MATERIALS
  • Carbon steel
  • Mild steels
  • Stainless steel
  • Steel alloys
  • Cunife alloys

  • > Click here to read the Composite Repair FAQs

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    In addition to proven results and diversity of applications, Furmanite’s composite repair technology delivers highly cost effective, fully engineered and validated solutions, accredited by DNV and conforming to ASME PCC-2-2006, Article 4.2.

    Our composite repair technology provides you with highly desirable advantages:

    • Lower total project costs
    • Pressure retention capability to 3,072 PSI (209 bar)
    • Reliable at temperatures from -13°F to 320°F (-25°C to 160°C)
    • Close fitting repairs
    • May be applied in confined spaces
    • Provides leak sealing capability
    • Provides chemical and environmental resistance
    • Materials conform to irregular shapes and are formed to shape on site
    • Repair kits are lightweight and easy to transport and handle
    • Up to ten times stronger than steel
    • Non corroding

    Perhaps the best reason for choosing one of Furmanite’s composite repair solutions is the predictability of performance. Our composite repair technology offers a long-term performance solution that provides permanent, minimal maintenance repairs. Every composite repair we execute is fully engineered to suit the application and is designed to achieve optimal bonding to the substrate material and to retain full structural strength and integrity of the repaired asset.

    Composite Repair Application Examples

    Composite Repair Application Example 1 composites_ex1.jpg

    • 20" Sweet Gas header
    • Internal corrosion in 3 locations
    • Design Pressure 1204 PSI
    • Design Temperature 212

    Composite Repair Application Example 2composites_ex2.jpg

    • 30" Crude Line
    • 478 PSI design pressure
    • 7 areas of heavy corrosion with 5 through-wall defects 

    Composite Repair Application Example 3composites_ex3.jpg

    • 24" High pressure water injection line  
    • Internal corrosion
    • Design Pressure 3331 PSI

    Composite Repair Application Example 4composites_ex4.jpg

    • High Pressure Water Injection Manifold
    • Temporary Repair
    • Designed to Operate up to 2422 PSI

    Composite Repair Application Example 5composites_ex5.jpg

    • 14" LLP Flare Line
    • Through-wall defect around 300° of circumference
    • 428° F radiated heat

    Composite Repair Application Example 6composites_ex6.jpg

      • Caustic soda tank
      • 59 ft diameter, 69 ft high,
      • Design temperature 230
      • Suffering from CUI resulting in severe wall loss to top one third of the tank, with 5 through wall defects
      • Repair was carried out with tank on-line
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