
You know that leaking valves lead to a variety of problems including increased maintenance repair costs, and even worse, overall inefficient plant operations. Replacing valves is expensive, which is why it is important to entrust your valves to a company with expertise, comprehensive facilities, and a proven track record in engineering services throughout the world.
Through acquisition, Furmanite and Flowserve’s Industrial Services Group have joined forces, combining the capabilities of both companies. Furmanite America specialized in on-site valve repair, in-situ testing, and difficult valve problems, and used superior technician training and quality assurance programs. Flowserve specialized in off-site (shop) valve repair. Together, we are a bigger and stronger company, with the most locations, resources, equipment and services to meet your needs.
| We can meet the following valve repair needs: |
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In-service valve testing
Routine repairs during outages / turnarounds
On-site valve repair and testing
Shop repair and testing
Valve repair detection
Full-service industrial engineering services |
Furmanite offers all of these through an integrated solution.
At Furmanite, we specialize in onsite valve repair service, offering a comprehensive valve care package. We’ll partner with you to maximize your productivity by ensuring valves operate at peak efficiency and meet all safety requirements. In addition, we have the ability to detect critical repair needs before breakdown. As a result, you increase operational profitability by repairing valves with virtually no plant downtime.
Our integrated INVATEC® valve repair solution is a unique combination of highly-skilled technicians that provide onsite, emergency and scheduled repair services; scheduled or routine shop repair; as well as patented products including Trevitest™ – the benchmark in in-situ set pressure identification. With Furmanite’s INVATEC® valve repair solution, you’re able to keep your valves up and running 24/7.
We Meet Any Challenge
At Furmanite, you can expect to work with a partner with crossed- trained technical experts capable of designing customized, quality solutions for any unique, challenging application. Furmanite’s trained technicians utilize OEM parts and superior craftsmanship to rebuild valves that meet the most rigorous industry standards. This commitment to excellence provides you with a cost-effective means of keeping maintenance and repair costs down and turnaround time short.
We Repair All Valves
Furmanite repairs and reconditions almost any size, type and make of valve, onsite….online…in shop and on budget.
- In- service Leaking Valves
- Safety
- Safety relief valves
- Gate
- Globe
- Control
- Plug
- Check
- Butterfly
- Pressure Seal
- AOV & MOV Actuators
Here’s what you can expect:
- Complete onsite valve overhaul and repair service (onshore and offshore)
- Full collection and delivery service for shop repair valves, if valves are removed, including tagging on-site and re-installation
- Specialist refurbishment program for
- safety valves and safety relief valves
- control valves
- conventional mechanical line valves
- AOV and MOV repair
- oxygen duty valves (UK Only)
- Strict compliance with ISO 9001 procedures(UK Only)
- Certified by NBIC VR and NR (U.S. Only
- Shop repair – Largest Valve Repair Organization in US, with 17 NBIC certified shop locations to serve you
- Fully equipped mobile workshop for onsite and/or offshore applications
- Patented Trevitest system for in-situ valve testing
- Procurement of valves/valve spares, if required
- Machining and welding facilities
- Approved UK service centres for Durco and BTG valves
- Alliance with Spirax-Sarco
- Customer Valve Repair Appreciation Courses
We Meet Your Needs Anywhere at Anytime
Sending valves offsite to a repair shop can be costly and mean lost uptime. That is why we come to you. Our technicians come fully equipped with onsite support vehicles. We provide all critical services onsite 24/7, including calibrating equipment. Should your preference be to send your valves offsite, Furmanite has many certified locations to serve you. Furmanite technicians calibrate equipment prior to and after completing a project to ensure accuracy.
| The standard onsite or shop overhaul and repair service includes: |
|
Visual inspection and identification
Pre-test for safety and relief valves
Stripdown and cleaning of all components
Shotblast of external surfaces
Nominal lapping of seats and discs
Assembly, testing and calibration to valve specification; sealing and tagging
Final inspection, painting and protection of flanges
Issuing test certificates |
We Set the Standard
At Furmanite, we incorporate state-of-the-art technology to measure the set pressure of safety and safety relief valves. Our patented Trevitest Diagnostic Recorder for in-situ valve testing is considered the industry standard and benchmark for test and measurement of pressure relief valves.
| Unique Trevitest Features |
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May be used to identify safety and safety relief valves in need of repair
No operational interruptions
Accurately tests every valve online and under normal operating pressure and temperature
PC based data acquisition provides for permanent record storage |
| Successfully applied in many industries |
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Thermal, hydro and nuclear power generation
Offshore oil and gas production
Refineries and petrochemical plants
Fertilizer plants
Food processing plants
Pharmaceutical plants
Pulp and paper plants
Public Utilities
Fossil Fuel and Nuclear Power Plants |
We Provide Quality Assurance
All Furmanite operations are conducted under our comprehensive Quality Assurance Program, which is regularly audited. Furmanite operates under a VR and an NR stamp issued by the National Board of Boiler and Pressure Vessel Inspectors, and performs valve repair services at locations all over the world. All Furmanite technicians are trained to employ the latest safety practices and standards. VR Technicians are only certified after years of experience and upon completion of one of the industries’ most stringent, in both duration and curriculum, training programs.
In summary, we can meet your following needs:
- Safety
- Quality
- Cost-effectiveness
- Emergency response
- 24/7 service
- Quick delivery
- Solutions for unique problems
- Diversified services
- Multi-site capability
- Trusted partner
Please contact us to learn further how we can meet the needs above.
| Our Advantage |
|
Onshore and Offshore capabilities
Onsite services
Shop repair services
Emergency or routine service, 24/7
Competitive pricing
Dedicated technicians provide attention to quality, project completeness and aesthetics
Safety first |